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Horizontal (SML)

 

Horizontal Balancing MachinesUniversal Balancing’s standard range of horizontal axis balance machines provide fast accurate balancing of components weighing up to 20,000Kg. Manual and Automatic machines are available to cover the full range of application requirements either static or dynamic balancing with precision measurement and correction in 1 or 2 planes.

Unibal horizontal axis balancer can be installed as stand alone units or equipped with drilling, milling or welding heads to achieve correction on machine in a single operation. They can also be fitted with sophisticated work handling and manipulation modules, or integrated into fully automatic high speed production facilities.

 
Horizontal Balancers Horizontal Balancing Machine

In addition UB’s dedicated team of specialists will design, develop and manufacture custom engineered systems to meet individual user requirements.

Why chose a horizontal axis machine from the UK’s leader in component balancing technology?

  • Virtually all components can be balanced in this orientation.
  • All Unibal horizontal axis machines balance components both statically and dynamically.
  • Horizontal axis balancers accommodate rotors up to 6.00 metres long and 2.45 metres diameter.
  • Machine variants are available for components weighing up to 20 tonnes.
  • Horizontal axis machines provide maximum access for balancing operations.
  • ‘V’ rollers or gimbal units enable components to be mounted in their own bearing.
  • Belt or end-drive options available.

Hard or Soft Bearing Measurement

BalancersUniversal Balancing offers both hard and soft bearing machine variants to meet all application requirements.   Hard bearing machines use force transducers to measure unbalance – providing accurate results independent of rotor mass or inertia.

Because they can be permanently calibrated and will handle high out of balance forces, hard bearing machines allow fast and accurate results to be achieved in a single run.

Soft bearing machines are ideal for balancing flexible, as well as rigid or semi-rigid parts and assemblies.  They require calibration for each component to be measured, but will simultaneously determine the amount and position of unbalance in both correction planes.

Soft bearing machines also have the advantage of allowing rotor measurements to be taken throughout a greater operating speed range.

 

00EF

0EF

0/4EF

1EF

1/4EF

2EF

2/3EF

3EF

3/4EF

4EF

Maximum weight for symmetrical rotor (Kg)

10

50

100

200

500

1,500

3,000

5,000

10,000

20,000

(lbs)

22

110

220

440

1,100

3,300

6,600

11,000

22,000

44,000

Maximum rotor diameter (mm)

300

750

750

1,200

1,200

1,550

1,850

2,000

2,450

2,450

(inches) 11.8 29.5 29.5 47.2 47.2 61 73 78.7 96.4 96.4

Standard journal range (mm)

4-20

5-50

5-70

10-90

10-100

15-125

20-150

20-180

20-200

20-200

Sensitivity each plane (g)

0.19

0.09

0.19

0.38

0.95

2.86

5.72

9.55

19.1

38.2

Standard bed length (mm)

650

1,500

1,500

2,000

2,000

3,250

3,250

4,500

6,000

6,000

(inches)

25.6

59

59

78.7

78.7

127.9

127.9

177.2

236.2

236.2

Maximum distance betweenbearers with standard bed (mm)

400

750

750

1,100

1,100

2,000

2,000

3,000

4,500

4,500

(inches)

15.7

29.5

29.5

43.3

43.3

78.7

78.7

118.1

177.2

177.2

Incremental bed length increase (mm)

50

100

100

100

200

200

300

300

500

500

(inches)

2

3.9

3.9

3.9

7.9

7.9

11.8

11.8

19.7

19.7

Minimum distance between bearer centre line (mm)

10

30

30

50

70

75

150

200

250

250

(inches)

0.4

1.2

1.2

2

2.7

2.9

5.9

7.9

9.8

9.8

Infinitely variable balancing upto set speed of AC motor size (rpm)

3,000

2,000

2,000

2,000

2,000

1,500

1,500

1,000

1,000

700

(kW)

0.18

0.75

1.5

2.2

4.0

7.5

15.0

18.5

30.0

45.0

(Hp)

0.25

1

2

3

5.5

10

20

25

40

60

Standard bed length (mm)

650

850

850

1,400

1,400

2,200

3,500

4,300

4,800

4,800

(inches)

25.6

33.5

33.5

55.1

55.1

86.6

137.8

169.3

189

189

Maximum distance between bearers with standard bed (mm)

500

750

750

1,200

1,200

2,000

3,000

4,000

4,500

4,500

(inches)

19.7

29.3

29.3

47.2

47.2

78.7

118.1

157.5

177.2

177.2

Incremental bed length increase (mm)

50

100

100

100

200

200

300

300

500

500

(inches)

2

3.9

3.9

3.9

7.9

7.9

11.8

11.8

19.7

19.7

Minimum distance between bearers with standard bed (mm)

10

80

80

125

150

150

250

250

400

400

(inches)

0.4

3.1

3.1

4.9

5.9

5.9

9.8

9.8

15.7

15.7

Maximum diameter over belt drive (under slung) (mm)

150

350

350

700

700

1,000

1,250

1,400

1,650

1650

(inches)

5.9

13.8

17.8

27.5

27.5

39.4

49.2

55.1

65

65

Motor speed at drivepulley infinetly variable AC motor size (rpm)

3,000

3,000

3,000

3,000

3,000

3,000

3,000

3,000

3,000

3,000

(kW)

0.18

0.55

0.75

1.5

2.2

5.5

11.0

15.0

22.0

30.0

(Hp)

0.25

0.75

1

2

3

7.5

15

20

30

40

Option of belt drive type, under/overstandard supplied (slung)

U/O

U/O

U/O

U/O

U/O

U

U

U

U

U

Links to: Drive Types & Correction Systems

 
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